What we do

Aluminium surface treatment consulting — from concept to commissioned plant

Every engagement is handled directly by Balasubramanian Iyer. 30+ years of hands-on experience, 10+ plants set up across India.

Anodizing plant setup aluminium
01
Plant setup

Anodizing plant setup

Complete anodizing plant commissioning from the ground up — tank sizing and layout, rectifier selection, sulphuric acid anodizing process setup, and operator training. We have done this 10+ times across India.

Line layout & design Tank sizing & material selection Rectifier specification Chemical process setup Operator training Commissioning support
Discuss your requirement
Hard anodizing process aluminium
02
Process consulting

Hard anodizing

Hard anodizing demands precise process control — bath chemistry, temperature, current density, and agitation all interact. We bring hard anodizing expertise that textbook consultants simply cannot offer — because we run an active hard anodizing plant ourselves.

Bath chemistry setup Temperature & cooling design Current density optimisation Coating thickness control Quality testing protocols Troubleshooting support
Discuss your requirement
Powder coating line aluminium profiles
03
Plant setup

Powder coating lines

Powder coating line design for aluminium extrusions — pre-treatment systems, spray booths, curing ovens, and conveyor layout. A line is only as good as its pre-treatment, and we design both together.

Pre-treatment line design Spray booth specification Oven sizing & airflow Conveyor system layout Recovery system design Commissioning support
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Production optimisation aluminium plant
04
Optimisation

Production optimisation

If your anodizing plant has high rejection rates, inconsistent quality, or rising chemical costs — a structured audit usually finds the root cause fast. We deliver a clear, prioritised improvement plan, not a generic report.

Full line audit Rejection root cause analysis Chemical cost review Throughput improvement Process parameter review Written improvement report
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Greenfield aluminium plant project India
05
Project management

Greenfield plant projects

Setting up a greenfield anodizing plant in India involves dozens of interdependent decisions. We manage the full project — site evaluation, equipment selection, vendor coordination, and commissioning — so nothing falls through the cracks.

Site evaluation Utility planning (power, water) Equipment vendor selection Civil works coordination Installation supervision Trial production support
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On-site consulting aluminium surface treatment
06
On-site

On-site consulting

Some problems need eyes on the floor. On-site anodizing process training, troubleshooting, and bath analysis — we visit your facility, diagnose the issue directly, and fix it with your team.

Process troubleshooting Quality defect diagnosis Operator training Bath analysis Documentation review Follow-up support
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Not sure which service you need?

Tell us where you are in your project — we'll point you in the right direction. No obligation, no sales pitch.

Get in touch Call +91 77984 83087